Rev. Tom Wenndt said:
Call it urban legend or whatever you want.
I knew of a guy that owned a garage in Rapid City, SD. Every Summer, he
made sure that he had access to fuel pumps 24-7, because people were always
coming in off the mountains, stopping for gas or whatever in Rapid City,
then be unable to start their cars again, because of fuel pump failure.
That's an even better legend! We're supposed to believe that all of the
fuel pumps magically failed in Rapid City only when they stopped for
gas? They didn't fail 10 miles before the City or 10 miles after? I
guess the question I have is what were the gas station folks doing to
kill the fuel pumps so that this garage could fix them and how much of a
kickback was he giving to the gas stations. They had scams like this a
few years ago on 20/20 or one of those similar shows.
Sorry, but I'll believe a fuel pump designer before I'll believe a
mythical garage owner in Rapid City, but that's just me...
In almost every case, there was mountain driving in the heat of Summer, and
the consumers confessed to usually driving their fuel tanks down "further
than they should have more than they should have."
Show me one warning in an owner's manual or shop manual about not
running your tank low to prevent fuel pump failure. Just one...
Bottom line - since it is at least possible that this happens, and since it
makes little sense to run your fuel down that far anyway, just don't do it.
Fuel pumps are an expensive job, unless you are one of the lucky ones that
has an access port to it in a trunk or a back seat - otherwise, it is drain
and drop the fuel tank and go from there.
It's possible that the sun won't come up tomorrow also, but I don't
worry too much about that.

There are enough probable things to
worry about that I don't need to worry about the improbable ones.
I don't see why it makes sense to stop and waste time buying gas more
often than one needs to. Once I know that I need gas, I stop and fuel
up, but I don't see any reason to stop every half tank when I can run
down until the light comes on or nearly so and have 100% assurance of
getting to the station, since I know where all of them are on my daily
commute. I agree that if you are traveling and not sure where the next
station is, then stopping the 1/4 tank point or so makes a lot of sense.
Matt